Precision Assembly & Inspection SPM for Aerospace Component Manufacturer

Client

Leading Indian Aerospace Supplier (confidential – supplies major global OEMs)

Industry

Aerospace & Defence

The Challenge

The client needed ultra-precise assembly and inspection of critical aircraft and missile components. Manual processes could not achieve the required micron-level accuracy, repeatability, or traceability demanded by international aerospace standards (AS9100). Production volume was increasing rapidly while quality rejects remained unacceptably high.

Invensys Solution

Invensys Engineers delivered a multi-station Special Purpose Machine with integrated servo-hydraulic pressing, vision-guided assembly, and automated inspection. The system replaced three separate manual stations with one compact, high-precision cell.

Key Technical Features

5-station rotary indexing SPM with ±5 micron positioning accuracy
Servo-hydraulic press station with real-time force & displacement monitoring
Multi-camera vision system for 100% dimensional and surface inspection
Automated torque control and laser marking for full traceability
AS9100-compliant data logging and digital twin validation
Cleanroom-compatible design with ESD

Measurable Results

Assembly cycle time reduced by 57%
Quality rejects dropped from 8.2% to 0.3%
100% traceability achieved for every component
First-pass yield improved to 99.7%
ROI achieved in 10 months

Products & Systems Delivered

Special Purpose Machine (SPM) – Precision Assembly & Vision Inspection Cell

Proven Results. Trusted by Global Automotive Leaders.

Client Voice

Invensys delivered a world-class aerospace SPM that meets stringent AS9100 and OEM requirements. The precision, repeatability, and data integrity are exceptional. This machine has become a benchmark in our facility.